Six Sigma Green Belt Certification Training Course Syllabus

Overview: This self-paced Six Sigma Green Belt course provides a comprehensive, data-driven approach to process improvement using the DMAIC (Define, Measure, Analyze, Improve, Control) methodology. With over 29 hours of content, the course integrates Lean principles, statistical analysis using Minitab, and hands-on exercises to ensure real-world applicability. Learners will complete a full capstone project applying all phases of DMAIC, preparing them to lead improvement initiatives and earn their certification. Lifetime access allows flexible learning at your own pace.

Module 1: Introduction to Six Sigma & Lean Principles

Estimated time: 2 hours

• History and evolution of Six Sigma
• Core concepts of the Lean mindset
• Roles in Six Sigma: Champion, Black Belt, Green Belt
• Introduction to the DMAIC framework

Module 2: Define Phase

Estimated time: 3 hours

• Voice of the Customer (VOC) techniques
• Identifying Critical-to-Quality (CTQ) characteristics
• Project scoping and objective setting
• Stakeholder analysis and SIPOC mapping

Module 3: Measure Phase

Estimated time: 4 hours

• Data collection planning and strategies
• Measurement System Analysis (MSA)
• Descriptive statistics and data types
• Process capability studies and sigma level calculation

Module 4: Analyze Phase

Estimated time: 5 hours

• Root cause analysis using 5 Whys and Fishbone diagrams
• Hypothesis testing: t-tests and ANOVA
• Regression analysis for variable relationships
• Using Minitab for statistical analysis

Module 5: Improve & Control Phase

Estimated time: 7 hours

• Lean tools: 5S, Kaizen, and Value Stream Mapping
• Design of Experiments (DoE) for solution testing
• FMEA for risk assessment and mitigation
• Control charts (X-R, p, c), SOPs, and control plans
• Statistical Process Control (SPC) implementation

Module 6: Final Project

Estimated time: 6 hours

• Develop a project charter and define phase deliverables
• Execute measure and analyze phases using provided dataset
• Design and validate improvements with Minitab
• Create control systems and present full DMAIC results
• Quantify process improvement benefits and lessons learned

Prerequisites

• Familiarity with basic statistical concepts
• Access to Minitab software (provided or trial version)
• Self-motivation to complete hands-on exercises independently

What You'll Be Able to Do After

• Lead process improvement projects using the DMAIC framework
• Apply Lean and Six Sigma tools to reduce waste and variation
• Use Minitab to analyze real-world process data
• Identify root causes and validate solutions with statistical methods
• Prepare for and pass Six Sigma Green Belt certification exams