MITx: Fundamentals of Manufacturing Processes course Syllabus

Full curriculum breakdown — modules, lessons, estimated time, and outcomes.

Overview: This course provides a comprehensive introduction to the fundamental manufacturing processes used in modern engineering and industrial production. Learners will explore how raw materials are transformed into finished products through key techniques including casting, forming, machining, and joining. The curriculum emphasizes the relationship between engineering design and manufacturing decisions, with real-world examples from industry. Over approximately 16–22 weeks, students will engage with five core modules followed by a final project, spending roughly 6–8 hours per week to complete lectures, exercises, and assessments.

Module 1: Introduction to Manufacturing Processes

Estimated time: 25 hours

  • Core principles of manufacturing and industrial production
  • Classification of manufacturing processes
  • Relationship between materials, design, and manufacturing methods
  • Role of manufacturing in product development

Module 2: Casting & Forming Processes

Estimated time: 35 hours

  • Metal casting techniques: sand casting and die casting
  • Forming processes: forging, rolling, and extrusion
  • Effect of forming on material strength and microstructure
  • Advantages and limitations of shaping techniques

Module 3: Machining & Material Removal

Estimated time: 35 hours

  • Machining techniques: turning, milling, and drilling
  • Interaction between cutting tools and materials
  • Introduction to CNC machining and automation
  • Analysis of accuracy, surface finish, and production efficiency

Module 4: Joining & Assembly Processes

Estimated time: 25 hours

  • Welding, brazing, and soldering techniques
  • Mechanical fastening methods
  • Adhesive bonding and its applications
  • Impact of assembly processes on product design

Module 5: Manufacturing Process Selection and Analysis

Estimated time: 25 hours

  • Selection of manufacturing methods based on material properties
  • Evaluation of cost, design requirements, and production volume
  • Influence of manufacturing choices on product performance and durability
  • Practical decision-making in manufacturing engineering

Module 6: Final Project

Estimated time: 30 hours

  • Evaluate manufacturing processes for a given product design
  • Compare cost, efficiency, and feasibility of alternative methods
  • Select and justify appropriate manufacturing techniques

Prerequisites

  • Basic understanding of engineering concepts
  • Familiarity with fundamental material science principles
  • High school-level physics and mathematics

What You'll Be Able to Do After

  • Explain how raw materials are transformed into finished products
  • Classify and compare major manufacturing process categories
  • Relate manufacturing methods to engineering design requirements
  • Evaluate the impact of manufacturing choices on product performance
  • Select appropriate processes based on cost, material, and design constraints
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